1. Project Overview
This line is a complete automatic packaging system for disposable gloves (nitrile, latex, and PVC examination gloves), covering everything from cartoning to finished palletizing.
Packing specification: 100 pcs gloves per inner box, and 10 inner boxes per outer carton. The line consists of a cartoning machine, case erector, case packer, case sealer, palletizer, and a full conveyor system, interlocked by a PLC for automatic operation, which greatly reduces labor and improves efficiency and consistency.
2. Line Composition
2.1. Cartoning Machine: forms the carton, loads 100 pcs of gloves into the carton, and completes flap folding and sealing.
2.2. Case Erector: automatically picks a blank carton, opens, folds, and seals the bottom.
2.3. Case filling machine: packs finished glove cartons into outer carton (10 boxes per carton).
2.4. Case Sealer: automatically folds the cover of the filled outer carton and seals it with tape.
2.5. Palletizer: picks packed cartons and stacks them neatly on a pallet.
2.6. Full Conveyor System: connects all machines with belt/roller conveyors, buffering, diverting, stopper, and safety guards.
3. Process Flow
Finished gloves (100 pcs) → Cartoning machine for carton forming, glove loading and carton sealing → Belt conveyor → Buffering & waiting → Case erector automatically opens outer cartons and seals carton bottoms → Case packer pushes finished glove cartons (10 boxes per carton) into outer cases → Case sealer automatically folds flaps and seals cartons with adhesive tape → Roller conveyor → Palletizer grips cartons and stacks them neatly onto pallets → Discharge of finished pallets.
The whole barisan pengeluaran is interlocked and controlled by PLC. The speed of each process is automatically matched, with automatic alarms for material shortage and material jam.
4. Machine Specifications
4.1 Glove Cartoning Machine(100 pcs per box)
| Item | Specification |
| Packing spec. | 100 pcs disposable gloves per box(nitile/latex/PVC) |
| Carton size | L(200-260)×W(120-140)×H(60-70)mm(customizable) |
| Kelajuan | 6-8 boxes/min(bottleneck of the line) |
| Function | Auto carton forming. glove loading, tuck-flap folding &sealing(butterfly
lock) |
| Power/Air | 220V/9kW; air 0.6-0.7MPa |
| Dimension | Approx.L3200×W1100×H1650 mm |
4.2 Kes Erector
| Item | Specification |
| Case size | L(300-500)×W(200-400)×H(200-450)mm(for 10 boxes/carton) |
| Kelajuan | 4-8 cases/min(with buffer above cartoning supply) |
| Type | Auto blank pickup, case opening.bottom folding &tape sealing |
| Power/Air | 220V/3kW; air 0.6-0.7MPa |
| Dimension | Approx.L2700×W2000×H1400 mm |
4.3 Case filling machine(10 boxes per carton)
| Item | Specification |
| Type | Side-push type |
| Packing spec. | 10 finished glove boxes per carton, coordinated with outer carton dimensions |
| Kelajuan | 2 cases/min(matched with cartoning supply) |
| Function | Conveying &positioning. counting. Pushing boxes into the case |
| Power/Air | 220V/3kW; air 0.6-0.7MPa |
| Dimension | Approx.L2000×W1400×H1400 mm |
4.4 Case Sealer(top &bottom)
| Item | Specification |
| Case size | Same range as case erector |
| Kelajuan | Max.8 cases/min |
| Tape | BOPP transparent/printed tape |
| Option | Auto top flap folding before sealing |
| Power | 220V/0.5kW |
| Dimension | Approx.L2500×W850×H1600mm |
4.5 Palletizer
| Item | Specification |
| Type | Palletizer |
| Kelajuan | 4-8 cases/min |
| Pallet | Pallet (1200×1000mm or 1100×1100 mm,selectable) |
| Layers | Max.8 layers (layer pattern configurable to prevent tipping) |
| Gripper | Suction-cup gripper |
| Power/Air | 220V/7kW; air 0.6-0.7MPa |
| Dimension | Approx.L1600×W1400×H2600mm |
4.6 Full Conveyor System
| Item | Specification |
| Type | Roller conveyor (case section)+belt conveyor(inner box section) |
| Layout | Cartoning out-feed →buffer→case-packer feed→sealer in/out→palletizer feed |
| Devices | Stopper cylinder, locating block, photo sensor, missing/jam alarm |
| Safety | E-stop button, interlocked start/stop |
| Total power | Approx.7kW |
| Layout | Straight or corner routing customizable per workshop |
5. Whole Line General Specification
| Item | Specification |
| Product spec. | Disposable nitrile/latex/PVC gloves,100 pcs/box,10 boxes/carton |
| Output(8h) | About 3360 boxes/shift≈336 cases/shift≈336,000 pcs/shift(based on7 boxes/min) |
| Power supply | 220V, total installed power approx.30kW |
| Compressed air | 0.6-0.7MPa air consumption approx.1.5m³min |
| Control | PLC+touch screen, single-machine start/line interlock, alarm & counter |
| bahan | Product contact parts stainless steel, frame carbon steel painted, meeting light-industry hygienic requirements |
| Operator | 2-4 workers on duty (replenishing gloves, inner boxes, cartons, pallets) |
6. Information to be Confirmed by Customer
| Item | Description |
| Actual inner carton size | For cartoning machine track customization |
| Actual outer carton size | For case erector /packer/sealer sizing |
| Boxes per carton | Confirmed as 10 boxes per carton |
| Pallet specification | Euro or American, determines stacking pattern |
| Workshop layout | For conveyor routing and line footprint |
| Sealing requirement | One-line(I-type)sealing |
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