The cost of setting up a latex glove production factory is determined by multiple factors, forming a comprehensive system that includes both one-time investments and long-term operational expenses. The following are key elements that influence the overall cost.
1. Latex Glove Production Line Equipment Investment
This is a one-time capital expenditure and the core cost. The price of a complete latex glove production line varies significantly but is primarily influenced by the following aspects:
(1) Degree of Automation
This is the main factor affecting the cost. Manufacturers choose between semi-automated or fully automated production lines based on production volume requirements and budget constraints. Higher automation levels entail greater costs.
(2) Production Capacity
The length of the production line, i.e., the number of hand molds, directly impacts the cost. More hand molds mean a longer production line and larger equipment such as drying ovens, resulting in higher prices. Typically, a production line consists of 6,000 to 12,000 hand molds. For example, with 10,000 hand molds operating continuously for 24 hours, the output is approximately 8,300 pieces per hour, though this also depends on glove weight and production speed.
Other factors influencing the cost include brand and origin. In recent years, the Fengwang brand has made rapid advancements in terms of cost-effectiveness and after-sales service, becoming a mainstream choice in the market. Its prices are generally lower than those of imported equipment.
2. Supporting Facilities
(1) Factory Construction and Renovation
A workshop area of at least 1,000 square meters is required, featuring a cleanroom environment with constant temperature and humidity, high-standard ventilation, drainage, epoxy flooring, etc. This aspect of investment should not be underestimated.
(2) Utility Equipment
- Pure water preparation system
- Boiler
- Pemampat udara
These are essential utility equipment. The wastewater treatment system, in particular, is critical for treating ammonia nitrogen, organic compounds, and other pollutants in latex production wastewater. It must meet discharge standards after treatment, requiring a significant investment ranging from hundreds of thousands to millions of RMB.
3. Raw Material Costs
The primary raw material for latex gloves is natural latex, whose price is highly influenced by fluctuations in the international market (e.g., Thailand, Malaysia). To gain a competitive edge in the latex glove market, manufacturers must continuously optimize raw material costs.
Other auxiliary materials include:
Coagulants (e.g., calcium nitrate, calcium carbonate)
Chemical additives such as vulcanizing agents, accelerators, and anti-aging agents
Release agents (e.g., corn starch or modified starch)
Packaging materials include cartons, inner bags, boxes, and more.
4. Operational Costs
Operational costs for a latex glove production line include energy consumption, labor, equipment maintenance, and depreciation.
Energy Costs: The operation of latex glove machinery, drying ovens, vulcanizing ovens, and especially boilers consumes significant electricity, making energy costs substantial.
Labor Costs: Automated latex glove machines still require manpower for operation and maintenance.
Equipment Maintenance and Depreciation: Regular annual maintenance, repairs, and depreciation charges are necessary.
Other costs include logistics and storage expenses.
Fengwang Tech Recommendations
Establishing a latex glove production factory is a capital-intensive project. Before making an investment decision, a detailed cost-feasibility analysis must be conducted, covering:
- Equipment selection and type
- Production capacity requirements
- Factory environment renovation and supporting facility budgets
- Raw material supply chain and cost analysis
- Market demand analysis and target sales channels
- Environmental compliance policies
Need a Pelan Pengoptimuman Perniagaan untuk Loji Pembuatan Sarung Tangan Nitril