The disposable glove production line requires significant capital investment and entails high operational costs. To enhance production efficiency, maximize output, and reduce machine failure rates, Fengwang has established an intelligent production line maintenance and management plan.
1. Scope of Application
This plan covers the maintenance of all equipment involved in disposable glove (nitrile/latex/PVC) production, including counting machines, demolding machines, packaging machines, etc. It includes daily inspections, scheduled maintenance, and emergency fault handling.
2. Equipment Maintenance Principles
Adhere to the principles of prevention-first, scheduled maintenance, and prompt repair. Train maintenance personnel to improve their expertise, ensuring maintenance work is professional, precise, and effective.
3. Equipment Maintenance Management Process
(1) Daily Inspection
- Maintenance personnel must undergo professional training to avoid operational errors.
- Conduct comprehensive daily inspections of production equipment, including lubrication of parts, wear-and-tear assessment of vulnerable components, electrical connections, and safety protection devices.
- Record findings in checklists and report issues immediately.
(2) Scheduled Maintenance Plan
In addition to daily maintenance, implement weekly, monthly, and quarterly maintenance tasks, including:
- Machine cleaning
- Electrical circuit inspection
- Machine precision calibration
(3) Fault Handling Procedure
Fill out a fault report
Upon receiving the report, maintenance personnel must quickly assess the fault type and determine whether on-site recovery is possible.
Minor faults: Repair on-site.
Major faults: Halt production and conduct a full inspection. If necessary, contact the equipment manufacturer for on-site repair.
(4) Spare Parts Management
Standardize each production process and establish a spare parts inventory based on maintenance needs.
Ensure timely procurement and storage of commonly used parts.
Set minimum stock levels and replenish promptly to avoid production delays due to part shortages.
Conclusion
The above outlines the maintenance process for disposable glove production line equipment. Scientific maintenance effectively improves machine stability and safety while reducing failure rates. For any questions regarding glove machine maintenance, don’t hesitate to get in touch with us.